Super anti-friction ceramic anilox roller is the perfect product of modern high-tech. It
meets the requirements of modern flexographic printing perfectly and embodies the image layer of
full-tone, which makes the product more colorful, realistic and easier for color precision, wideweb
and high-speed printing.
1.
It adopts the most advanced 100HE high-power supersonic and high-enthalpy plasma thermal
spray system from America. It optimizes the spray process and coating performance, because
of its advanced closed-loop power automatic control system and precise automatic means of
feeding powder. Meanwhile, it has the higher PE, higher speed, higher power of plasma arc
and heat transfer performance. Combined with a robot hand, it can ensure the super antifriction
ceramic coating with consistent anti-corrosion, denser, harder and higher combined
strength performance.
2.
Uses the best coating material in the world
The excellent super anti-friction ceramic coating is made especially for the plasma thermal
spray system.
(1) The anti-corrosion nickel-chrome powder undercoating
(2) The Cr
ceramic anilox roller.
Excellent performance of super anti-friction ceramic coating
Porosity: 1%-2%
Coating hardness: HV
300>1350 Combined strength: 40-60MPa
Combined strength: 40-60MPa
3.
The denser, harder and higher combined strength ceramic coating is precision ground by
special diamond grinding wheel in a high precision machine. A high precision diamond
abrasive tape is used to polish the surface of the roller, and which forms the smooth and solid
coating surface for laser engraving. After engraving the cell, the high precision diamond
abrasive tape is used to polish the roller surface and form a smoother surface .
4.
system from Germany
Compared with traditional CO
2 and YAG laser, single Mode Ytterbium Fiber Lasers engraving systems can collect more power. With the technology of CNC multi-laser engraving, this fiber laser can engrave a straighter and smoother cell which can transfer more ink. Because of the multiple engraving methods, it manipulates laser energy to each cell during the engraving process. After the initial engraving additional laser energies are redirected to remelt, collapse, recast and refine the cell shape, which makes the cell smoother and easier to clean. It can provide more volume and ink-transfer selection for anilox screen counts greater then 500L/inch which meets the demands of high-speed flexographic printing. Moreover, the actual engraving time for each cell is one in ten required by a CO
systems can collect more power. With the technology of CNC multi-laser engraving, this
fiber laser can engrave a straighter and smoother cell which can transfer more ink.
Because of the multiple engraving methods, it manipulates laser energy to each cell during the
engraving process. After the initial engraving additional laser energies are redirected to remelt,
collapse, recast and refine the cell shape, which makes the cell smoother and easier to
clean. It can provide more volume and ink-transfer selection for anilox screen counts greater
then 500L/inch which meets the demands of high-speed flexographic printing. Moreover, the
actual engraving time for each cell is one in ten required by a CO
2 laser. This shorter engraving time reduces the time that heat is concentrated on the ceramic coating during the formation of each cell which minimizes the production of the molten material that forms recast. The result is a much smoother roller surface that allows a doctor blade to do its job effectively and with less wear to ensure the uniform ink and its consistent transfer
formation of each cell which minimizes the production of the molten material that forms
recast. The result is a much smoother roller surface that allows a doctor blade to do its job
effectively and with less wear to ensure the uniform ink and its consistent transfer